Custom Build

An interesting little one, finishing of a project.  Most of the hard work has been done, and they’ve made a good job of it, but I’ve been asked for a little help with the last little bit to get it playing properly…

The first thing, the wiring.  A couple of dry joints just needed sorting out…..SANYO DIGITAL CAMERAWith the electrics working there’s still a problem with the neck pickup….SANYO DIGITAL CAMERA It’s too high, higher than the level the strings will be at if played at the last fret….SANYO DIGITAL CAMERALooking in the cavity there isn’t enough space for the bottom of the pole pieces…SANYO DIGITAL CAMERA

I cut a small groove with the faithful Dremel..

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That should be enough…SANYO DIGITAL CAMERA

Looking closely at the neck, all is not quite 100%.  Not the worst I’ve come across, and would be OK if you don’t mind an average guitar.  Some of the frets are just a little high so I’m going to dress them to even the lot out. SANYO DIGITAL CAMERAThe neck levelled, taped up and ready to file.SANYO DIGITAL CAMERA

With the tops even, I now need to re-crown the flat tops…SANYO DIGITAL CAMERA

and re-polish to bring back the shine…..SANYO DIGITAL CAMERA

It’s also minus a nut so I’m going to make a bone one from a large block.SANYO DIGITAL CAMERA

The head falls away so the bottom needs a bit of an angle to make sure the nut sits snugly against the end of the fretboard,  about a 5 degree angle..SANYO DIGITAL CAMERA

That’s about right…SANYO DIGITAL CAMERA

Next cut down the extra length..SANYO DIGITAL CAMERA

and round off the top….SANYO DIGITAL CAMERA

Using the string spacing rule mark up the string slots..SANYO DIGITAL CAMERAWith the nut fitted I next need to sort out the setup.  I’ll come back to the nut later but I need get the rest of the action right first.

The neck set was about right,SANYO DIGITAL CAMERAso just a very small tweek on the truss-rod.SANYO DIGITAL CAMERAThen the action at the 12th fret.  A little high…SANYO DIGITAL CAMERAso drop the bridge down a little..SANYO DIGITAL CAMERAAn interesting bridge, not come across one of these before, very well built.SANYO DIGITAL CAMERAWith the rest of the action set I can get back to the nut and cut the slots down to the right depth…SANYO DIGITAL CAMERAThe top of the nut’s a little high now so I’m going to grind the top down and put a bit of a back-slope on the top.SANYO DIGITAL CAMERAWith it fully shaped a small blob of glue and clamp it into place..SANYO DIGITAL CAMERA

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Now that the action is fully set I just need to check the intonation.. SANYO DIGITAL CAMERA

Last thing, the pickup heights.  Give them a rough starting point but pluging it in and playing it is the only real way to check the outputs.SANYO DIGITAL CAMERA

And there we have it, ready to Rock ‘N’ Roll….SANYO DIGITAL CAMERA

 A word or two from the owner…

“Picked her up this morning, and it’s everything I Wanted it to be. I have had several new and a few old Gibsons ( in fact one of them will be heading to George at some point) and none of them play like this beauty. Because she is a custom build, she hadn’t even seen strings before George got hold of her. What a fantastic job, every fret is silky smooth, no sharp edges and the action is perfect not a buzz or dead note anywhere.

  It’s funny as you talk to George because you get the feeling that he forms a proper relationship with every instrument that enters his shop, I mean he really Susses out every little foible and niggle, and properly sorts it.

 I will definitely be using George again in the future, and will recommend him to anyone and everyone. A proper craftsman and a true gentleman.”

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